Стр. 33 - Annual Report 2013. Motor Sich.

Production Activity
31
n microplasma spraying technology for reconditioning 1st
and 2nd stage turbine blades of the TV3-117 engine;
n technology for production of cast parts of the D-18 en-
gine using integrally injected wax patterns with starting
cone instead of adhesive-bonded one;
n technology for production of HPT blade castings of the
AI-222-25 and AI-450 engines using an integrally in-
jected wax gating;
n technology for spray coating of seal ring for the AI-222
engine with АНБ material;
n hardness recovery technology for disks of the D-18T en-
gine;
n technology for brazing NGV assembly of the TV3-117
engine with the vanes made of ЭП-718 material instead
of ЭИ-961.
Implementation of advanced half-finished parts:
n precision investment casting using molds made of re-
fractory and structural alloys;
n precision centrifugal investment casting using molds
made of titanium-based alloys;
n casting of single crystal blades using heat resistant al-
loys ЖС32 and ЖС26;
n gravity die casting of magnesium and aluminum alloys
n precision casting of large-size parts using non-ferrous
alloys.
Joint research and development:
n with Zaporozhye National Technical University on com-
plex investigation and development of methods of re-
pair of gas turbine engine parts made of high-alloyed
titanium alloys by means of welding using nanostruc-
ture additive materials;
n with Eltekhmash NPP on thermal barrier protective
coating for blades of the AI-450-MS engine;
n with Zaporozhye National Technical University on en-
hancement of welding and strength properties of welds
made of the ЖСЗЛС-М alloys ;
n with Zaporozhye National Technical University on opti-
mization gasostatic process parameters in order to enhance
properties of aircraft engine parts and increase product
yield ratio.
Information technologies
The Company carries out purposeful work on application
of computer-integrated technologies.
Key areas of work:
n development of Computer-Aided Design (CAD) System
for designing of aircraft engines, enhancement of the
system functionality by means of special complex
calculation and modeling systems;
n development of Computer-Aided Process Engineering
System;
n development of Management Integrated Control System
(MICS) on the basis of SAP solutions;
n creation and development of Integrated Product Oper-
ation Support System;
n system integration of above mentioned systems and
formation of integrated data field of the Company;
n application of CAD\CAM software such as Unigraphics,
ADEM, MAGMASOFT, IMS-software in manufacturing
process;
n development of controlling software ;
n implementation of IMS software system for monitoring
and simulation of programs ;
n creation and implementation of software for parame-
terization of design of complex 5D machining pro-
grams;
n implementation of software for application of variable
tool offset correction
New imported machine tools, as well as components and
spare parts for them, were purchased:
n DOOSAN LYNX220LM CNC turning center;
n TRENS SBL 500, SBL 700 turning center;
n PHOENIX II 275G semiautomatic gear grinding
machine for Gleason-type conical gears
n GLEASON P600/800G semiautomatic gear profile
grinding machine
n PHOENIX II600G semiautomatic gear grinding machine
for Gleason-type conical gears
n MUPEM TH-42 and TR-26 lathes
n 2В623ПМФ4, HORIZON-4 and SKIQ12C-M machin-
ing centers
n PICOMAX 60-HSC High speed machining centers
n PUMA 2600M turn-milling center
n SE-820 turning machine
n LT52 turn-milling machine
annual report 2013